TAWERS MIG Welding Samples
Precision Welding for Aluminium and Non-Ferrous Materials
MIG (Metal Inert Gas) welding delivers outstanding results for aluminium and other non-ferrous materials, offering excellent arc stability, smooth weld appearance, and high deposition rates. It is widely used in industries where productivity and weld quality are equally important.Our MIG welding samples showcase how advanced welding processes achieve consistent results, even on demanding aluminium applications and complex component geometries.
Explore our MIG Welding Processes
Thin Material 0,8–2,0 mm
- Process Stability and Heat Control
The Super Active MIG process uses servo-controlled wire movement to provide extremely stable arc performance and precise heat control. - Low Heat Input
The low heat input combined with a high short-circuit frequency minimizes spatter and reduces the risk of burn-through when welding thin aluminum sheets. - High Weld Quality and Tolerance Compensation
The process delivers high weld quality and accommodates dimensional variations and gap fluctuations, making it ideal for high-volume production. - Applications
Typical applications include the automotive industry, thin-walled profiles, and e-mobility, such as battery housings, where high-quality welds are required.
Medium-Thick Material 1,5–4,0 mm
- Combined MIG Welding Processes
Super Active MIG and HD-Pulse MIG are combined to achieve controlled droplet transfer while maintaining high welding speeds. - Stable Welding Process
Pulsed current precisely controls metal transfer, while active wire feeding ensures process stability and a smooth, steady weld pool. - High Weld Quality and Control
Heat input is carefully controlled to minimize distortion and metallurgical changes while maintaining a consistent weld appearance. - Applications and Automation
Typical applications include structural components, vehicle frames, and mechanical engineering, particularly in automated TAWERS robotic welding systems.
Thick Material 4,0 + mm
- High-Performance MIG Processes
For aluminum thicknesses of 4.0 mm and above, advanced MIG processes such as HD-Pulse and Tandem MIG are used to achieve high deposition rates and stable weld penetration. - Controlled Heat Input
The spray arc process provides droplet-free metal transfer with controlled heat input, reducing distortion and ensuring consistent weld penetration. - Productivity and Quality
High productivity and excellent mechanical properties enable durable, load-bearing structures in thick aluminum sections. - Typical Applications
Typical applications include shipbuilding, commercial vehicles, and hybrid structures, supported by robotic manufacturing to ensure stable and reproducible quality.
Typical MIG Welding Benefits
- Ideal for aluminium applications
- Stable and controlled arc characteristics
- High deposition rates for efficient production
- Excellent weld appearanceWell suited for robotic and automated welding systems
Ask for a Test Welding
See how MAG welding performs with your own components and materials. Our specialists in Neuss will help you evaluate the most suitable process, parameters, and automation concept for your application.Book a test welding at our Welding Competence Centre in Neuss and discover the optimal solution for your production requirements.
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