Resilience in electronics manufacturing
Panasonic’s autonomous factory
Many production facilities are still highly dependent on the knowledge and manpower of their employees. This is particularly relevant as the manufacturing industry is currently facing various challenges. These include the shortage of skilled workers as well as complex manual production steps such as splicing, which is used in the production of printed circuit boards (PCBs). Furthermore, the industry faces lack of material supply as well as very strict traceability requirements. Trying to solve these issues, the digital transformation serves as a driving force for innovation in manufacturing, empowering factories to remain adaptable to any situation and stay competitive in the market.
The autonomous factory concept
At this point, Panasonic’s autonomous factory concept comes in where the five pillars of the autonomous factory enable swift responses and autonomous evolution: huMan, Maschine, Material, Method and Measurement (5M). The autonomous factory is based on a convergence of automation and intelligence. It shifts from managing the production manually to automating processes intelligently.
The autonomous factory can be realized through the combination of cutting-edge hardware devices, automation and autonomous production and operation system as well as 5M control and management. Implementing independent optimization of manual executions and decisions enables the establishment of a robust, resilient production while adhering to the production schedule.
Detection of 5M variances
Flexible, efficient, and economical production lines can be set up with the new G-Series platform, which includes the NPM-GP/L stencil printer and the NPM-GH pick and place machine as well as a new Auto Setting Feeder concept, for splice less component feeding throughout the line. Along with the G-series as hardware, goes the APC-5M, Panasonic's APC (Adaptive Process Control) 5M system for 5M process control. It detects and corrects 5M deviations from the optimum and line changes in real time. Within the production environment, the 5Ms detect for variances in operator’s management, machine management, material management, data management as well as measure management. Supported by AI, the APC-5M control system improves and specifies the detection and feedback after each production process - and becomes increasingly precise in the process.
Transformation within all layers of production
The realization of the autonomous factory is based on an overall optimization of the whole production process across all layers of production: from production layer to resource management and management decisions. The aim is to provide a three-layer maximization process through automation and smartification, achieving a factory that autonomously responds to change. The management layer can support maximizing business through efficient investment and high-quality decision making. Looking towards resource management, the maximum resource efficiency should be used in terms of efficient production planning. Lastly, the operating production should operate according to plan without downtime as well as using 5M competency including efficient production equipment.
Have you yet registered for our Connect2Customer Days in October 2024?
Read more insights…
Case Study
From Efficiency to Sustainability: Incap’s Strategic Move to Advanced SMT Machinery in the UK
As a contract manufacturer, Incap must address a wide variety of technical aspects to support their customers’ requirements. Their aim is to contribute to reducing the environmental impact and improving their operational efficiency at the same time.
article
New Panasonic Auto Setting Feeder Brings Autonomous SMT Production One Step Closer
The Panasonic Auto Setting Feeder is a breakthrough in automated parts supply with automatic loading improving work efficiencies by reducing labour and loss rate while enhancing daily operations on the shop floor.
blog
Automated Parts Supply: A Revolutionary Supply Technology to Transform Manufacturing
In the fast-paced world of technological innovation, breakthroughs come and go, but every once in a while, a development emerges that has the potential to redefine the industry. Today, we are excited to introduce a revolutionary technology that promises to do just that. This groundbreaking innovation is set to transform material supply in modern production sites. Let’s see what it means for the future of our industry.
blog
How to Smart Manufacturing
At Panasonic Factory Solutions, service excellence isn't just a promise - it's a way of doing business. With a rich legacy of providing customized support across Europe, we're dedicated to optimizing service and enhancing performance for our clients. From the first consultation to continuous support, we stand as your trusted partner, supported by a skilled workforce and reliable technologies.
Sorry there was an error...
The files you selected could not be downloaded as they do not exist.
You selected items.
Continue to select additional items or download selected items together as a zip file.
You selected 1 item.
Continue to select additional items or download the selected item directly.
Share page
Share this link via:
Twitter
LinkedIn
Xing
Facebook
Or copy link: