Making Autonomous Factories a Reality: Panasonic Introduces the NPM G Series
Panasonic Factory Solutions Europe has introduced its NPM G Series, an integrated range of Surface Mounted Technology (SMT) production systems designed to respond in real-time to customer supply and demand changes through continuous, autonomous updates – helping to make the autonomous factory a reality. The Panasonic NPM G Series offers flexibility and customisable options to address production needs and extend automation in manufacturing.
Many production sites still rely on their employee’s knowledge and manpower – the so called 5M (Human, Machine, Material, Method, Measurement) method. The new Panasonic NPM G Series uses Artificial Intelligence (AI) and automated production to improve the process. The use of the auto setting feeder (ASF), the NPM-GP / L stencil printer and the NPM-GH pick and place machine enables customers to set-up individual, flexible, efficient, and economical production lines.
Automated material supply
Automated material supply is delivered by the ASF smoothly inserting components into the production line, without the requirement for an operator to physically connect the old component reel with the new reel using splice tapes or clips. It automatically peels off the cover tape for feeding surface-mounted components with a width of 4mm to 104mm. The loading unit then automatically feeds the next tape and refills as required. Existing Panasonic machines from the NPM and NPM-X Series can also be adapted and equipped with the new ASF.
High-precision printing and solder performance
In addition, the NPM-GP / L stencil printer offers high-precision printing and solder performance combined with a high degree of integrated automation. Up to 10 masks can be stored and switched autonomously by a mask changer. An automatic solder supply and remove function, in combination with autonomous replacement of the underlay pin that supports the PCB, enables efficient and high-speed production. The printer achieves a printing performance with a mechanical repeat accuracy of ± 3.8 μm and a cycle time of 12 seconds, which includes the cleaning process after each printing operation.
Increased productivity and accuracy
Further in the production line, the compact and lightweight placement head of the NPM-GH pick and place machine delivers high-level productivity (max. 41,000 chips per hour - total number of assembled chips per hour under optimal conditions) with outstanding accuracy of ± 15 μm, as well as optional ultra-precise placement at ± 10 μm. Thanks to simultaneous front and rear operations, operability has been improved. The NPM-GH increases overall quality, output and ultimately boosts automation within the production line.
AI-driven control systems
The entire production process and machines are monitored through feed-forward and feed-back communication technology, called APC-5M. Adaptive Process Control (APC) tracks the correct placement of components based on the solder printing position and transfers feedback to the stencil printer in case of misalignment. APC-5M detects 5M variations as well as line changes in real-time and ensures a smooth production process without downtime. Thanks to AI, the control system improves and specifies detections and feedback after each production process.
The sequential release of NPM G Series has started with additional solutions being released throughout the year.
Read more insights…
blog
Automated Parts Supply: A Revolutionary Supply Technology to Transform Manufacturing
In the fast-paced world of technological innovation, breakthroughs come and go, but every once in a while, a development emerges that has the potential to redefine the industry. Today, we are excited to introduce a revolutionary technology that promises to do just that. This groundbreaking innovation is set to transform material supply in modern production sites. Let’s see what it means for the future of our industry.
blog
How to Smart Manufacturing
At Panasonic Factory Solutions, service excellence isn't just a promise - it's a way of doing business. With a rich legacy of providing customized support across Europe, we're dedicated to optimizing service and enhancing performance for our clients. From the first consultation to continuous support, we stand as your trusted partner, supported by a skilled workforce and reliable technologies.
article
RISING AI STAR AUVIDEA WORKS WITH PANASONIC TO SCALE ITS FAST-GROWING AI CARRIER BOARD BUSINESS
Taking production of its customised AI carrier boards in-house, Auvidea needed a partner it could trust to provide the critical SMT production line and support essential to its business growth.
Case Study
Auvidea partners with Panasonic to scale its fast-growing AI carrier board business
When Auvidea decided to take its production in-house, Panasonic Connect Europe was on hand to instantly meet its SMT needs and provide critical ongoing support to help the business continue to grow.
Sorry there was an error...
The files you selected could not be downloaded as they do not exist.
You selected items.
Continue to select additional items or download selected items together as a zip file.
You selected 1 item.
Continue to select additional items or download the selected item directly.
Share page
Share this link via:
Twitter
LinkedIn
Xing
Facebook
Or copy link: