NPM-GW

Making Autonomous Factories a Reality: Panasonic Introduces the NPM G Series 

Panasonic Factory Solutions Europe has introduced its NPM G Series, an integrated range of Surface Mounted Technology (SMT) production systems designed to respond in real-time to customer supply and demand changes through continuous, autonomous updates – helping to make the autonomous factory a reality. The Panasonic NPM G Series offers flexibility and customisable options to address production needs and extend automation in manufacturing. 

Many production sites still rely on their employee’s knowledge and manpower – the so called 5M (Human, Machine, Material, Method, Measurement) method. The new Panasonic NPM G Series uses Artificial Intelligence (AI) and automated production to improve the process. The use of the auto setting feeder (ASF) with the NPM-GH and the NPM-GW SMT mounters enables customers to set-up flexible, efficient, autonomous and economical electronic production lines. 

Automated material supply 

Automated material supply is delivered by the ASF smoothly inserting components into the production line, without the requirement for an operator to physically connect the old component reel with the new reel using splice tapes or clips. It automatically peels off the cover tape for feeding surface-mounted components with a width of 8mm to 104mm. The loading unit then automatically feeds the next tape and refills as required. Existing Panasonic machines from the NPM and NPM-X Series can also be adapted and equipped with the new ASF feeder. 

Increased productivity and accuracy 

NPM-GW pick and place machine delivers high level productivity (max 104,000 components per hour – total number  of assembled chips per hour under optimal conditions) with outstanding accuracy of +/-25microns, as well as optional ultra precise placement at +/-15 microns. Thanks to simultaneous front and rear operations, operability has been improved. The NPM-GW increases overall quality, output and ultimately boosts automation within the production line. 

AI-driven control systems 

The entire production process and machines are monitored through feed-forward and feed-back communication technology, called APC-5M. Adaptive Process Control (APC) tracks the correct placement of components based on the solder printing position and transfers feedback to the stencil printer in case of misalignment. APC-5M detects 5M variations as well as line changes in real-time and ensures a smooth production process without downtime. Thanks to AI, the control system improves and specifies detections and feedback after each production process. 

The sequential release of NPM G Series has started with additional solutions being released throughout the year.