TAWERS MAG Welding Samples
High-Performance Welding for Steel and Stainless Steel
MAG (Metal Active Gas) welding is the preferred process for a wide range of steel and stainless-steel applications. Combining high productivity, excellent penetration, and reliable weld quality, MAG welding is the backbone of many automated manufacturing environments, from automotive production to heavy equipment and structural fabrication. Our MAG welding samples demonstrate how advanced welding technology delivers consistent, repeatable results across various material thicknesses, joint types, and production requirements.
Explore our MAG Welding Processes
Thin Material 0,8–2,0 mm
- Heat Input Control
Controlling heat input is crucial in MAG welding of thin steel or stainless-steel sheets. - Short-Circuit Arc Process
The short-circuit arc process operates with cyclic short-circuit formation and provides a stable arc with minimal heat input. - Quality and Cost Benefits
Minimal distortion, reduced risk of burn-through, and less rework are key advantages when welding thin materials. - Typical Applications
Typical applications include automotive body construction, sheet-metal enclosure manufacturing, and HVAC ductwork fabrication, where dimensional accuracy and surface quality are essential.
Medium-Thick Material 2,0–6,0 mm
- Welding Processes for Medium Thickness Materials
Short-circuit arc and pulsed arc welding are used for material thicknesses ranging from 2.0 to 6.0 mm to achieve optimal results. - Stability and Control
The pulsed arc process provides controlled droplet transfer and a stable arc, ensuring consistent penetration depth and weld quality. - Benefits for the User
Excellent weld appearance, process reliability, and high productivity are ensured through precise control and higher welding speeds. - Typical Applications
Typical applications include structural steel fabrication, machine frames, vehicle manufacturing, and load-bearing structures, with a focus on both mechanical performance and visual quality.
Thick Material 6,0–12 mm
- Focus on Penetration Depth
When welding thick plates, the focus is on achieving deep, consistent penetration using pulsed arc and spray arc welding processes. - High Requirements for Preparation
Proper component preparation is essential, as contamination and excessive joint gaps can negatively affect the welding process. - Advantages of MAG Technology
High deposition rates and mechanically strong joints enable standards-compliant welding of thick cross-sections. - Applications and Automation
Common applications include steel structures and commercial vehicle manufacturing, making MAG welding particularly well suited for robotic production environments with high productivity requirements.
Typical MAG Welding Benefits
- High welding speed and productivity
- Excellent penetration characteristics
- Reliable performance for automated production
- Suitable for a wide range of steel grades
- Optimised weld quality with reduced spatter
Ask for a Test Welding
See how MAG welding performs with your own components and materials. Our specialists in Neuss will help you evaluate the most suitable process, parameters, and automation concept for your application.Book a test welding at our Welding Competence Centre in Neuss and discover the optimal solution for your production requirements.
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