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Steel Welding Applications: Reliability You Can See
Part 1 by Vincent Lonsdale, Key Account Manager
Steel remains the backbone of modern manufacturing. From automotive components and industrial machinery to construction and infrastructure, it is the material most commonly welded - and often under the highest expectations for strength, consistency, and productivity.
To support manufacturers in selecting the right robotic welding solution, Panasonic Connect has developed a comprehensive welding samples library, showcasing real-world applications across different materials, thicknesses, and industries. This blog series takes a closer look at those examples, starting with steel welding applications, and continuing with stainless steel, aluminium, and zinc-coated steel.
The steel welding samples provide an excellent starting point. They demonstrate how Panasonic’s robotic welding systems handle a wide range of challenges: thin sheet metal where spatter control is critical, medium-thickness structural parts requiring stable penetration, and heavy steel components where cycle time and repeatability directly impact productivity.
Let’s start with Steel. Steel is the foundation of many industrial applications, from automotive components to construction equipment, and Panasonic’s robotic systems are built to handle it with precision. (View Steel Samples)
🔧 Featured Steel Applications
- Thin steel (0.6–2.8 mm): automobile mufflers, seat frames, jack components, ventilator motor bases - clean, spatter-reduced seams.
- Mid-range steel (2.1–4.5 mm): automobile wheels, gas vessels, foundation beams - excellent penetration and structural integrity.
- Thick steel (>4.5 mm): truck components, steel pipe piles, hydraulic cylinders - strong, repeatable welds for heavy-duty parts.
Panasonic’s advanced waveform control ensures consistent quality across all thicknesses.
Why It Matters
These samples give engineers and production managers a visual benchmark of performance before committing to processes - just as you’ll see with stainless steel, aluminium, and zinc-coated steel applications later in this series.

Vincent Lonsdale
Key account manager
Panasonic Connect
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