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TOUGHBOOK 40 COMPATIBLE

Mounts and Vehicle Docks

PCPE-HAV4002

The Vehicle Dock with Standard Port Replication (PCPE-HAV4002) is designed for compatibility with the TOUGHBOOK 40.

TOUGHBOOK 40 COMPATIBLE

Mounts and Vehicle Docks

PCPE-HAV4001

The Vehicle Cradle (PCPE-HAV4001) is designed for compatibility with TOUGHBOOK 40.

Retail

AI-supported Camera Systems

Our spin-off i-PRO offers a broad range of professional cameras for warehouses and retail stores. We offer advanced technologies such as analysis and security technology that uses deep learning to take advantage of innovations such as Artificial Intelligence (AI) and the Internet of Things (IoT).

Logistics

Intelligent Warehouse Solution

A solution that monitors the progress of items through your production or delivery processes, identifying losses, damage or interruptions to their progress.

Peripherals

AC servo motors

With the help of AC Servo Motors the functionality of positioners can be increased and furthermore additional applications are possible. A flexible solution from Panasonic! The AC-Servo Motors are free programmable and help improve synchronism with robots, enables smoother movement, and enhances productivity.

Microelectronics

APX300 Plasma Dicer

Plasma dicing is becoming increasingly attractive in the semiconductor market. Dies are becoming smaller and thinner and manufacturers are facing difficulties such as increasing material loss due to the width of the dicing line, mechanical damage to the dies from chipping and increasingly longer processing times due to line-by-line mechanical dicing. Panasonic’s APX300 Plasma Dicer solves these challenges and simultaneously provides a higher quality product with a lower cost of production. Features and benefits of Panasonic's APX300 Plasma DicerPlasma dicing requires a dicing street mask. After the mask is applied to the surface of the wafer and the dicing streets are exposed, the plasma process etches the exposed streets by a chemical reaction. By using a chemical etching process, a chipping-free and particle-free process is achieved. Thanks to the use of mask patterning, narrower street widths are possible – allowing more chips to be designed onto the wafer. Furthermore, the mask patterning allows complete flexibility in chip size, shape and position. The benefits of the Panasonic APX300 Plasma Dicer are: Particle-free and damage-free processHigher chip strengthYield improvementsThe Panasonic APX300 is available in a stand-alone single chamber (1 chamber) or a multi chamber (1, 2, or 3 chambers) configuration.  Panasonic can provide a plasma dicing total solution to achieve a damage-free, particle-free, higher throughput and lower overall cost of production. The Panasonic APX300 is CE certified. 

Software

NPM-DGS: line management system

FeaturesThe line management system NPM-DGS provides various features, like the Multi-CAD import, tact simulations, a component library of all pick and place machines, displaying of placement and inspection head data on the display during operation, production data optimization and an optional off-line component data creation to make the work preparation as easy as possible, by guaranteeing an improved and more efficient placement process. NPM-DGS offers to create off-line component data and improves productivity and the data generation workflow. A parts library for the entire shop floor can be centrally managed. With simulations the total operating rate of the production line can be checked. With the MJS-function the feeder replacement can be reduced. The PPD/LWS Editor helps to quickly and easily edit the production data. Multi-CAD importMost CAD data formats can be imported through macro definitions. A polarity check in performed in advance. Optional off-line component data creationDGS works with any flatbed scannerand offers the ability  to create off-line component data or with the NPM off-line camera unit to improve productivity and  quality of the data generation workflow Component library A parts library for all placement equipment in the entire shop floor can be centrally managed, even including data from the CM series. SimulationCheck the tact simulation in advance on the screen and improve the total operating rate of the line. Mix Job Setter (MJS)A common feeder arrangement is advantageous when manufacturing multiple different products, since the reduction in feeder replacement time increases productivity. PPD/LWS EditorReduce loss times by quickly and easily editing the production data of the placement and inspection heads on the PC screen during production.

Software

Manufacturing operations optimizer (MFO)

FeaturesThe Manufacturing Operations Optimiser (MFO) is a newly developed product for drawing up production plans required  for on-site  operations  to  reduce the man-hours needed for the production  plan  and,  at  the same time, to enhance production efficiency. MFO creates detailed schedules for productions and pre-set-up operations and calculates the required resources for production by simulating the manufacturing process  of  the  entire  SMT production floor.  By simulating the planned  production, the  MFO  answers questions about estimated  production  completion, indicates which  production  sequence is to  be  used for higher efficiency, proposes optimal machine set-up for higher efficiency, and indicates the number of staff needed to  achieve  the  plan.  MFO  models  the  required  production  line, taking  into  account errors that can occur at the production machines, such as parts exchange. It optimises production taking into  account multiple  production  lines.  The  off-line  set-up  sequence  can  be  optimised  to  adjust  the requirement  of  staff  and  material. MFO  support  is  not  limited  to  machines  of the NPM-series  but also  supports  CMand  DT-series  machines  and  screen  printers. It also supports non-Panasonic equipment such as SPI, AOI, reflow ovens, screen printers and others.

Panasonic manufacturing operations optimizer (MFO) is the line management system to create detailed production schedules including pre-set-up operations. Those production plans are mandatory to optimize manufacturing processes and thus improves cycle times and production efficiency. It also calculates the number of operators required by simulating the entire SMT manufacturing operation.  Image of the systemMFO provides clear and easy to understand plans for production, process set-up and operator management plus simulation reports.

Beside this, it provides various optimization function, like mounting process, production plan, production-set-up plan and operator count, including a table of function list and machines.  

Software

iLNB: line management system

FeaturesThe revolutionary integrated  line  management  system  is  the basis for  controlling the  entire  production line. It  is  not limited  to  Panasonic machines but  also  integrates  third-party  equipment such as PCB transfer systems, laser markers, AOI, SPI and ovens. Conventional systems require a number of PCs to control different machine types from different suppliers. The iLNB controls the entire line with only one PC.  iLNB  significantly improves overall  productivity.  Production  data  and  production  changeover  of  all equipment, such as Panasonic’s placement machines as well as non-Panasonic machines including AOI, SPI, reflow  ovens  and  others,  can  be  controlled.  All  collected  data  are  transferred  to  a remote central computer. Small  errors such  as pick-up  errors  can  be recovered from  that  central  point.  Automatic production changeover is also possible. With the iLNB, users can manage automatic product changeovers and have an E-Link which provides an interface for information input and output, for machine control, management of components per feeder, and communication with a GEM/PLC. iLNB provides total control of the production line by interfacing between Panasonic and non-Panasonic machines, acting as one-stop channel. With the iLNB Users can manage automatic product changeovers and have an E-Link which provides an interface for information in- and output, for machine control, management of component per feeder and a communication to GEM/PLC. Automatic changeover Registration of automatic changeover recipeLine automatic changeoverAutomatic changeover monitoringLine operation monitoringE-Link interface for Information inputDownload / edit of scheduleE-Link interface for Information outputOperational information outputTrace information outputMachine status outputE-Link interface for machine controlMachine interlock; production start controlE-Link interface for feeder writeWriting of component data by an external systemCommunications to GEM/PLCSECS2/GEM communicationOPC communicationIO/RS-232C communication

Final Assembly, Test & Packaging (FATP)

PGMA

 GuidanceEnforcementKey Values Increase operator's efficiencyGet the assembly more reliableImprove product quality by higher yield    TraceabilityMaterial ManagementFeaturesCentral storage of work flows and instructionsSharing and accumulate knowledge & know-howAvoid errors and increase motivationCost saving by reducing error factor  Connection to MES and/or ERP systemProvide "just-in-time" required materials automaticallyManual assembly included in the reporting loopCost saving by more efficient production  and material planning

Typical use-cases for PGMA to guide & enhance are: Manual THT insertionManual mechanical assemblySemiautomatic screw & nut mounting with and without torque controlManual visual inspectionSemiautomatic testing and/or measurementManual product packing and labelling incl. weight control (optional)Training for any manual assembly & activityThe ROI (return of invest) period for PGMA implementation is typically much less than one year due to reduction of failures and mistakes, speeding up the assembly process and finally increase of user‘s motivation.

Software

PanaCIM-EE Gen2: line management system

Featuressmart-factory-solutions software panacim-logo-02PanaCIM-EE Gen2 is the next generation of PanaCIM-EE, which allows for more efficient electronics manufacturing. This digital planning tool is necessary to enable reliable data management. This applies not only to individual systems, but to entire production lines, in which the data of each individual machine is included in the analysis. In addition, data from reports and management are included in the planning. This allows higher production rates and shorter cycle times to be achieved to make electronics production even more efficient and reliable. The PanaCIM-EE Gen2 is the next generation of a smart factory solution, connecting the shop floor with overall the management system. This includes precise inventory management, maximized factory performance based on a continuous production, total traceability, real time monitoring and optimization and an accurate in-time material supply. Material verificationMaterial controlTraceabilityProduction monitoring/dispatchProduction analysisMaintenanceEnterprise link

Microelectronics

APX300 Dry Etcher

The APX300 (option S) Dry Etcher is the perfect dry etching equipment for silicon and compound semiconductors. It incorporates a multi-wafer direct cooling system for optimal control of wafer temperature, as well as MSC-ICP (Multi-Spiral Coil type ICP) and BM-ICP (Beamed-type ICP) plasma sources to generate high density plasma. In this way, it achieves a uniform etching profile in a very short timeframe. Building upon the single wafer process chamber of the previous model (Panasonic E620), combined with enhanced process options and two different handling systems, the APX300 (option S) is extremely fast and covers a wide range of process demands.

Features and benefits of Panasonic's APX300 (option S) Dry Etcher  The Panasonic APX300 (option S) Dry Etcher can process wafers such as power devices, SAW filters, communication devices, MEMS sensors and many more. The APX300 (option S) is the successor to the previous best-selling Panasonic E620 and utilizes the same single wafer process chamber.  Two plasma sources are available: MSC-ICP (Multi-Spiral Coil type ICP) and BM-ICP (Beamed-type ICP). MSC-ICP is Panasonic's latest technology, developed to realize highly accurate processing. BM-ICP offers higher electron density and achieves faster processing, covering a wide range of process demands.  In addition, two types of handling systems are available: Atmospheric Loading Supply and Vacuum Load Lock Supply.  The Panasonic APX300 (option S) Dry Etcher is CE certified.

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