Zinc-coated Steel

Panasonic offers advanced welding solutions for zinc-coated steel, designed to minimize issues such as spatter and defects. Their Super Active TAWERS system, with optional Zi-Active software, enhances weld quality by effectively reducing spatter and blow holes, resulting in cleaner and more precise welds.

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Plate thickness less than 1.0mm

Specification Table

TypeFuel Filler
MaterialZinc-coated Steel
Thickness0.8 x 1.0mm
Robot TypeTAWERS
Welding ProcessSuper Active MAG
Weld JointLap
Weld Current130A
Weld Voltage14.2V
Weld Speed1.8m/min
Gas80% Ar / 20% CO2
Wire material typeMild Steel
Wire DiameterØ0.9mm

Plate thickness 1.1 to 2.0mm

Specification Table

TypeAutomobile Crash Box
MaterialZinc-coated Steel
Thickness1.6 x 2.6mm
Robot TypeTAWERS
Welding ProcessSuper Zi-Active, HBC
Weld JointT
Weld Current280A
Weld Voltage-
Weld Speed0.65m/min
GasCO2
Wire material typeSteel (Solid Wire)
Wire DiameterØ1.2mm

Plate thickness 2.1 to 3.0mm

Click through the slideshow to discover appliances for 2.1 - 3.0mm zinc-coated steel welding.

Specification Table

TypeZinc-Coated PipeCar Seat ComponentsSuspension System
MaterialZinc-coated SteelMild Steel/Zinc-coated SteelZinc-coated Steel
Thickness4.5 x 4.5mm2.0 x 6.0mm2.6 x 2.9mm
Robot TypeTAWERSTAWERSTAWERS
Welding ProcessZi-ActiveSuper Zi-ActiveHD Pulse
Weld JointButtFlare GrooveT
Weld Current100A160A220A
Weld Voltage11.7V16.8V23.5V
Weld Speed0.20m/min0.60m/min0.80m/min
GasCO2CO280% Ar / 20% CO2
Wire material typeSteel (Solid Wire)YM50T1Steel (Solid Wire)
Wire DiameterØ1.2mmØ1.2mmØ1.2mm
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