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Microelectronics

PSX307 Plasma Cleaner

The PSX307 Plasma Cleaner provides 1.5 times the productivity of conventional plasma cleaners. Panasonic's parallel plate plasma chamber technology delivers superior etch uniformity compared to conventional batch-type plasma cleaner systems.By using an argon plasma treatment, ultra-thin gold-plated electrodes can be wire-bonded reliably without the formation of nickel compounds. The savings achieved in cheaper gold plating can provide the ROI justification alone. The PSX307 Plasma Cleaner's other capabilities include surface modification by oxygen plasma, improving mold resin adhesion and under-fill wettability, and reducing the incidence of peel-off, voids, and cracks.Panasonic's Plasma Monitoring System suppresses abnormal discharges for a secure and efficient production process. The option to include traceability functionality ensures high level process quality as well.

Printing (SMT)

SPV

The SPV Stencil Printer offers a variety of options to suit different PCBs and production processes for consistent high quality. With its high 10s/PCB cycle time, the SPV eliminates bottlenecks and ensures quality by self-cleaning after every PCB. Three conveyors and the PCB identification function provide different automatic printing set ups for a high throughput. With the machine-to-machine-communication option the SPV Screen Printer is using APC correction data to correct positional printing errors. The SPV Stencil Printer can print multiple 350x300mm (M-size) boards simultaneously. This lowers WIP inventory and reduces changeover times by processing up to 4 unique products at once. The configuration minimizes capital expenditure by reducing printer investment by 50% and maximize the floor space utilization with new hybrid board handling concept and the multi-stage board handling conveyors.

Printing (SMT)

SPV-DC

The Stencil Printer SPV-DC enables high efficiency dual lane production in a compact design. The printer is designed for high speed production without changeovers. To reduce running costs the SPV-DC is equipped with the award-winning paperless cleaning function. Solder paste can refill automatically. Solder mask and the final printing result can be verified with an internal inspection. With the machine-to-machine-communication option the SPV-DC is using correction data to correct positional printing errors. The high-speed printer SPV-DC can print on board sizes from 50 x 50mm to 350 x 300mm. With the dual lanes the printer provides a cycle time of 13s, including transfer, positioning, recognition, high-precision printing and respective cleaning. Due to the non-stop changeover, the SPV-DC allows you to prepare the next production while running the printing process.

Placement (SMT)

NPM-VF

The NPM-VF is equipped with a double portal. The SMD and THT components are placed by one placement head per portal. A wide variety of vacuum pipettes and grippers are available. The pick and place machine can be used in single or dual lane mode. The NPM-VF reaches a speed of up to 4,500cph and can process component sizes from 5x5mm up to 130x35mm and 60mm height. Active cutting and clinching tools are integrated which detach THT components from the radial and axial feeders. Clinching directions as well as pin lengths per THT component can be defined via the assembly program. Beside the radial and axial feeders, the NPM-VF can be equipped with all common standard feeder systems for SMD components. The flexible NPM-VF is an ideal machine for cycle-optimized production, especially for companies that must process both types of components due to the increased demand from power electronics for THT assemblies. This efficient pick and place machine contributes to reduce manpower requirements and to consistent production with high productivity, flexibility and high-quality pick and place results.

Industrial robots

TS series

External cable management systemExternal torch cable and wire (+) Big and therefore good wire curvature (-) Large interior due to cable weight and movement Through-arm cable management systemTorch cable and wire  through the hollow shaft (+) Small interior due to outside lying cables (-) Problematic wire management

Peripherals

Positioner

Panasonic RJB, RJR and RJC-Series positioners are built to move in harmony with robots and are designed for maximum flexibility to meet the needs of your applications.

Peripherals

Welding torches

Welding torches

TAWERS Arc welding system solution

TAWERS WG3 Arc welding system

Optimum welding processes are achieved by utilising an integrated inverter power source within the robot controller, ensuring complete synergy within the common control system. This ensures that the established benefits and advantages of the existing TAWERS Fusion Technology are also now available for use for the range of MIG, MAG and DC TIG welding process.

Industrial robots

TM series

Panasonic presents the TM Welding Robot Series, this being the all new and unique generation of robots. Customers have the possibility to decide freely whether to use an externally or internally mounted torch cable to match requirements of their applications. Additionally the robot series benefit from a highly rigid arm structure and an improved and efficient servo motor, which provides an enhanced harmonious movement for the positioning of the welding torch. With an all new high resolution encoder working in combination with the highly rigid arm, the TM robots provide improved path accuracy. Through this the TM robot fits optimally the requirements of a flexible and efficient welding process.

Industrial robots

TL series

The new developed TL Robot series by Panasonic has the opportunity to work in a 2 meter working area for wide and maximum reachable welding procedures. With the efficient and rapid mechanical system this robot is the fastest robot on the market. Compared to former products the speed of the major axis is adjusted to its maximum. An integrated wire feeder and an optional usable wire guiding are only two outstanding advantages of the new Panasonic robot model. The new torch design allows an optimal adjustment of the welding torch according to the installed TCP-properties. Through this an improved path accuracy and therefore an optimal welding result can be achieved.

Smart solutions

Virtual Robot Programming System

Panasonic Robot & Welding System Solutions presents the Virtual Robot Programming System (VPRS). This solution enables even unskilled robot operators to execute welding robot programming efficiently. The VRPS uses a digital twin of the welding robot that follows the movements of the manually guided torch model. Movements and welding tasks are defined on the real workpiece with the torch model, the virtual sequence is then transferred to the robot controller to be repeated by the robot. Two key benefits render the VPRS a great tool to improve your production:

 

• robot operators do not require years of experience, knowledge, or skill to program the robot

 

• the robot programming time is reduced drastically by simply using virtual reality on the actual workpiece.

Microelectronics

MD-P300 Flip-chip Bonder

The MD-P300 Flip-chip Bonder is process-flexible, combining flip-chip and thermosonic bonding in a single, small-footprint solution.The MD-P300 contributes to the cost-effective production (high yield, high throughput) of value-added devices. The MD-P300 can achieve high speed and high accuracy bonding through its low gravity point and lightweight bonding head. The MD-P300 supports 300 mm (12") wafers, and is an ideal solution for COB hybrid assembly in combination with an in-line Panasonic SMT placement machine.The MD-P300 is capable of fast cycle times and a placement accuracy of +/-5 μm at 0.5 seconds per IC (dry run) - with thermosonic processes at 0.65 seconds, including process times.

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