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PanaCIM Gen 2: Smart Factory Software Suite
PanaCIM-EE Gen2 is the next generation of smart factory MES solution and connects digital and physical work, reporting and management areas
PanaCIM-EE Gen2 is the next generation of smart factory MES solution and connects digital and physical work, reporting and management areas.
Key features of PanaCIM-EE Gen2: line management system
Viktiga funktioner
Next generation of PanaCIM-EE |
Enables reliable data management |
Higher production rates and shorter cycle times |
Intuitively user interface guides operators through production processes device-agnostic via scanner or browser, mobile or PC |
Native compatible to SEMI SMT-ELS, IPC-CFX, and IPC-Hermes-9852 |
Software for the Smart Factory
PanaCIM Gen2 is the next generation of PanaCIM, Panasonic’s Computer Integrated Manufacturing software packages, which allows for more efficient electronics manufacturing.
This digital planning tool is necessary to enable reliable data management. This applies not only to individual systems, but to entire production lines, in which the data of each individual machine is included in the analysis.
In addition, data from reports and management are included in the planning. This allows higher production rates and shorter cycle times to be achieved to make electronics production even more efficient and reliable.
Available Modules – Stand-alone or Step-by-Step
FAQs
Yes!... Some customers are reshoring or insourcing manufacturing from contract manufacturers or new sites here in North America. In these situations, customers are often looking for the whole solutions. On the other hand, many customers have existing facilities and need to start the process. In this case, the best bet is for us to work with you to determine the best locations in your operation to start first, and develop a phased plan over time, this is a very common request and approach we’re happy to work with you on.
Great question… The benefit to Panasonic’s solution is a turnkey and holistic approach that truly connects from the point of use from the feeders, all the way back to your MES, ERP, etc. We can surely connect through our system to yours, and not have to worry about figuring out how to interface to these 3rd party systems as well as ours because we do the work for you
Good question… The simplest method is to use a Scienscope Xray machine to determine updated quantities and generate a new label which can be read by either solution. The other method is via software, assuming the other vendor has a system to indicate material location, updated quantities, etc. In this case, we have solutions to ‘blend’ the data across systems. It’s not an ‘off-the-shelf’ solution, but we have to tools to create a solution that works for you.
Our material control software, along with our Process Tracker software enables track trace control of product, materials and process beyond SMT so that you can have a full-blown solution from beginning to end. If you’re interested in exploring areas we did not cover, we’re happy to discuss the complete system, or areas we did not talk about today.
We do have a Smart Management Material Management Interface spec. As long as the vendor and model comply to that interface, we can connect to it. If not, we can collaborate with you and your partner to integrate into our system. What we focused on today is our current off-the-shelf partners.
This is as well applicable to a smaller operation. In smaller operations the same resource is doing many tasks, and by utilizing these tools you make their efficiency much higher. Our solutions are scalable in terms of capacity and by area so we can work together to stay within budget and add the most benefit.
Features
PanaCIM-EE Gen2 is the next generation of PanaCIM-EE, which allows for more efficient electronics manufacturing.
This digital planning tool is necessary to enable reliable data management. This applies not only to individual systems, but to entire production lines, in which the data of each individual machine is included in the analysis.
In addition, data from reports and management are included in the planning. This allows higher production rates and shorter cycle times to be achieved to make electronics production even more efficient and reliable.
The PanaCIM-EE Gen2 is the next generation of a smart factory solution, connecting the shop floor with overall the management system.
This includes precise inventory management, maximized factory performance based on a continuous production, total traceability, real time monitoring and optimization and an accurate in-time material supply.
- Material verification
- Material control
- Traceability
- Production monitoring/dispatch
- Production analysis
- Maintenance
- Enterprise link
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Associated Products
Software
Manufacturing operations optimizer (MFO)
FeaturesThe Manufacturing Operations Optimiser (MFO) is a newly developed product for drawing up production plans required for on-site operations to reduce the man-hours needed for the production plan and, at the same time, to enhance production efficiency. MFO creates detailed schedules for productions and pre-set-up operations and calculates the required resources for production by simulating the manufacturing process of the entire SMT production floor. By simulating the planned production, the MFO answers questions about estimated production completion, indicates which production sequence is to be used for higher efficiency, proposes optimal machine set-up for higher efficiency, and indicates the number of staff needed to achieve the plan. MFO models the required production line, taking into account errors that can occur at the production machines, such as parts exchange. It optimises production taking into account multiple production lines. The off-line set-up sequence can be optimised to adjust the requirement of staff and material. MFO support is not limited to machines of the NPM-series but also supports CMand DT-series machines and screen printers. It also supports non-Panasonic equipment such as SPI, AOI, reflow ovens, screen printers and others.
Panasonic manufacturing operations optimizer (MFO) is the line management system to create detailed production schedules including pre-set-up operations. Those production plans are mandatory to optimize manufacturing processes and thus improves cycle times and production efficiency. It also calculates the number of operators required by simulating the entire SMT manufacturing operation. Image of the systemMFO provides clear and easy to understand plans for production, process set-up and operator management plus simulation reports.
Beside this, it provides various optimization function, like mounting process, production plan, production-set-up plan and operator count, including a table of function list and machines.
Software
PanaCIM-EE Gen2: line management system
Featuressmart-factory-solutions software panacim-logo-02PanaCIM-EE Gen2 is the next generation of PanaCIM-EE, which allows for more efficient electronics manufacturing. This digital planning tool is necessary to enable reliable data management. This applies not only to individual systems, but to entire production lines, in which the data of each individual machine is included in the analysis. In addition, data from reports and management are included in the planning. This allows higher production rates and shorter cycle times to be achieved to make electronics production even more efficient and reliable. The PanaCIM-EE Gen2 is the next generation of a smart factory solution, connecting the shop floor with overall the management system. This includes precise inventory management, maximized factory performance based on a continuous production, total traceability, real time monitoring and optimization and an accurate in-time material supply. Material verificationMaterial controlTraceabilityProduction monitoring/dispatchProduction analysisMaintenanceEnterprise link
Software
iLNB: line management system
FeaturesThe revolutionary integrated line management system is the basis for controlling the entire production line. It is not limited to Panasonic machines but also integrates third-party equipment such as PCB transfer systems, laser markers, AOI, SPI and ovens. Conventional systems require a number of PCs to control different machine types from different suppliers. The iLNB controls the entire line with only one PC. iLNB significantly improves overall productivity. Production data and production changeover of all equipment, such as Panasonic’s placement machines as well as non-Panasonic machines including AOI, SPI, reflow ovens and others, can be controlled. All collected data are transferred to a remote central computer. Small errors such as pick-up errors can be recovered from that central point. Automatic production changeover is also possible. With the iLNB, users can manage automatic product changeovers and have an E-Link which provides an interface for information input and output, for machine control, management of components per feeder, and communication with a GEM/PLC. iLNB provides total control of the production line by interfacing between Panasonic and non-Panasonic machines, acting as one-stop channel. With the iLNB Users can manage automatic product changeovers and have an E-Link which provides an interface for information in- and output, for machine control, management of component per feeder and a communication to GEM/PLC. Automatic changeover Registration of automatic changeover recipeLine automatic changeoverAutomatic changeover monitoringLine operation monitoringE-Link interface for Information inputDownload / edit of scheduleE-Link interface for Information outputOperational information outputTrace information outputMachine status outputE-Link interface for machine controlMachine interlock; production start controlE-Link interface for feeder writeWriting of component data by an external systemCommunications to GEM/PLCSECS2/GEM communicationOPC communicationIO/RS-232C communication
Software
Adaptive Process Control
Mounting feed-forward function Components can be placed correctly based on the solder printing position. Placement skip data feed-forward/Block recognition data feed-forward Placement machine recognition time reduction based on feed-forward discrepancy data. Misplacement of components using a modular placement machine can be prevented based on feed-forward solder/land* printing defect block data.*When inspecting lands on which package components are placed using flux epoxy. Printing position data feedback The solder printing position misalignment is measured by the inspection machine. The positioning correction is transferred by means of feedback to the screen printer. The solder printing area is measured by the inspection equipment. The stencil cleaning direction can be compared with the reference value by means of feedback.
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