Panasonic Increases Operational Efficiency & Production Capacity For Incap UK
Two AM100 placement machines and NPM-GP/L high-precision printer have increased Incap UK’s overall production efficiency by 33% through quicker machine placement and high-resolution vision recognition systems.
Munich, DE. 17th September 2024 – Global electronics full-service manufacturer, Incap UK, has upgraded its first production line with two core elements of Panasonic Factory Solutions’ autonomous factory concept. Panasonic’s NPM-GP/L and AM100 machines have boosted Incap UK’s overall production efficiency, accuracy, and capacity by 33% through quicker machine placement, and high-resolution vision recognition systems.
Based in a 4,400m2 factory in Newcastle-under-Lyme, UK, Incap UK provides a range of end-to-end electronics manufacturing services for customers of all sizes, from large multinationals and mid-size companies to small start-ups. It provides a full turnkey product supply, including printed circuit board assembly (PCBA), electro-mechanical assembly, cable and wire harness assembly, and a dedicated standalone rapid prototyping facility.
A production line for the future
Panasonic’s market-leading AM100 placement machine offers exceptional reliability and flexibility. This Surface Mounted Technology (SMT) solution is designed to meet the evolving demands of modern production environments. With just one machine, manufacturers can initiate production, and as needs grow, scale to seamlessly integrate additional units or technologies as required.
The fully-automated, high precision NPM-GP/L stencil printer provides high-quality printing, delivering remarkable printing repeatability and consistent precision. It supports both automated model changeover to streamline the transition between different production runs, and in-time machine monitoring to minimise downtime. The fully automated printing process significantly increases production uptime and ensures the production of non-defective items. This maximises Overall Equipment Effectiveness (OEE).
The NPM-GP/L is part of the latest Panasonic NPM G Series of SMT production systems. These are designed to respond to customer supply and demand changes in real-time through continuous, autonomous updates – helping to make the autonomous factory a reality.
Increased production flexibility and efficiency
As a contract manufacturer that needs to quickly meet customer requirements to stay competitive, production flexibility is key for Incap UK. Thanks to Panasonic, it can now also produce larger PCBs (up to 510x460mm), deliver enhanced screen-printing accuracy, including paste traceability and inspection quality, and improve transparency around material control.
"Our investment in Panasonic’s technology has improved our SMT efficiency, production quality, and site technology. Additionally, it allows for energy savings through real-time intelligent machine monitoring. These are vital for our production lines, helping us better serve our current and future customers, whilst allowing us to meet our sustainability, quality, profit, and efficiency targets."
Managing Director
Incap UK
"The adoption of Panasonic’s scalable, high-mix intelligent SMT solutions is already delivering tangible cost savings for Incap UK. As a trusted partner for the future, Panasonic will continue to deliver cutting-edge SMT technologies for Incap UK, strengthening its position as a leading electronics manufacturer that will help it to provide operational excellence for its customers."
Factory Solutions Marketing Manager
Panasonic Connect Europe
To learn more about Incap UK’s investment in Panasonic technology
Read more insights…
blog
Unmasking the Truth: More Myths in Electronics Manufacturing Busted – Part 2
Part II: Every industry has its share of rumours and myths, and the electronics manufacturing sector is no exception. But how can we separate fact from fiction? Let's debunk some of the most persistent myths in the world of electronics manufacturing and uncover the truth!
whitepaper
Expert Roundtables: Automation & AI in Electronics Manufacturing
In this research we explore the appetite for different wireless technology adoption, expected applications and benefits, the maturity of rollout projects, any barriers to adoption and general viewpoints about each technology.
blog
Navigating the Future of European Business: 5 game-changing strategies for growth
In an article for Management Today, Hiroyuki Nishiuma, CEO of Panasonic Connect Europe reflects on the challenges facing businesses and key focus areas amidst a dynamic and evolving European economic outlook.
blog
Celebrating 50 Years of Innovation: The Productronica Fair 2025
One year to go and already preparing: 2025 marks a momentous occasion for the electronics manufacturing industry as the Productronica Fair in Munich, Germany, celebrates its 50th anniversary.
Sorry there was an error...
The files you selected could not be downloaded as they do not exist.
You selected items.
Continue to select additional items or download selected items together as a zip file.
You selected 1 item.
Continue to select additional items or download the selected item directly.
Share page
Share this link via:
Twitter
LinkedIn
Xing
Facebook
Or copy link: