High Speed Radial Lead Component Insertion Machine RL133
RL133
A versatile, high-speed and highly systematized insertion machine designed for radial components
The 4P chuck allows insertion with the right and left edges as reference, and the 360 ° anvil rotation for narrow adjacent insertion, and the new insertion chuck and feeder increase the capability to handle large and heavy parts. In addition, the new servo system improves productivity in this high-speed radial part insertion machine.
Key features of RL133
Key features
| Narrow adjacent insertion is possible to realize high-density mounting, and capacity for large and heavy parts is expanded |
| New servo system extends the maximum tact travel distance and improves productivity by approximately 8% * * within the maximum tact (0.14 s) compared to RL132 |
| System and solution specialized for insertion machines |
High productivity
New servo system extends the maximum tact travel distance and improves productivity.
Versatility
Versatility enhancement due to narrow adjacent insertion and large and heavy components.
Exclusive system solution for AI machines
Reduce man-hours and improve O.E.E by linking software and facilities.
High productivity
Improved productivity
the maximum movement of the X-Y table within the highest tact time , 0.14 s , has been improved from 36 mm in RL132 to 40 mm. This is up to 8 % performance improvement compared to RL132.
(The highest tact time requires specific X-Y table movement , insertion angle , feeding conditions , and component size. Refer RL133 specification book for details.)
Versatility enhancement
The 4 pitch specification has become the standard specification for the RL133. As a result, components with a wide range of 2.5 mm, 5.0 mm, 7.5 mm and 10 mm can be used. (RL132:3 pitch specification, 4 pitch specification are optional)
Versatility enhancement
Narrow gap insertion
"Right and left edge reference chucking technology (the first in the industry)" and 360 °circular insertion enable high-density insertion , which was previously impossible at high insertion speed.
※ Based on Panasonic investigation by Jan 2025
Large & heavy component support
RL133 supports large and heavy components by new insertion chuck and feeder.
Component height : max. 26 mm , Component diameter : max. 13 mm (Option : 16 mm), Taping weight：max 300 g/m (Option ：310 g / m)
Exclusive system solution for AI machines
AR-DCE Offline editor (Standard function)
The offline editor of the AR-DCE (Model No. NM-EJS4B) data creation system is a software that generates insertion machine data by performing model sorting and optimization considering line balance from CSV data easily using a personal computer. You can easily create, edit, and optimize insertion machine data offline without disrupting machine operations.
AR-DCE Connectivity (Option function)
The connectivity options of the AR-DCE (Model No. NM-EJS4B) data generation system enable automated facility data extraction and storage, real-time data analysis and automation, and remote machine stop and interlock. These features reduce operator effort and improve operational efficiency. Analyzed data also helps identify process improvement points and improve O.E.E.
Specifications of RL133
Specifications table
| Model Number | NM-EJR1B |
|---|---|
| PCB dimensions (mm) | L 50 mm × W 50 mm to L 508 mm × W 381 mm Max. L 650 mm × W 381 mm ( option ) |
| Max Speed | 0.14 s / component |
| No of components input | 40 |
| Applicable components | Pitch : 2.5 mm , 5.0 mm , 7.5 mm and 10.0 mm Height : Max. 26 mm , diameter : Max. 13 mm ( Option : 16 mm ) Resistor , Electrolytic capacitor , Ceramic capacitor , LED , Transistor , Filter , Resistor network |
| Insertion direction | 360 °d irection by 1 °increment |
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