Smarte Elektronikfertigung

Screen printer with various automation functions, line solutions, and other features to maintain stable high quality printing Automation of model changeover and other operations during production, together with appropriately timed maintenance based on equipment condition monitoring, contributes to increased production time. In addition, various functions to realize high quality printing, stable printing by responding to 5M changes, and M2M (Machine to Machine) with solder inspection equipment reduce defect losses.

Printer with built-in PCB sorting function to realize ultra-high speed tact time Ultra high-speed tact: This screen-printer achieves a cycle time of 10 seconds. Built-in PCB sorting function enables the machine to accommodate various line layouts of customers.

Compact screen printer with high efficiency production and dual lanes Highly efficient production and dual lanes are realized in a compact size, providing the best functionality for your production configuration.

This software resolves challenges at each level—Edge, Line, and Floor—necessary for production execution. PanaCIM consists of multiple modules, allowing module selection tailored to customer needs.

Feedback control (APC-FB) This function statistically processes the solder measurement results from the 3D solder inspection device and sends feedback to the printer to correct the positional displacement of land and solder to the correct position. This stabilizes the printing quality automatically since the feedback value can be set arbitrarily utilizing Panasonic’s know-how accumulated over many years.

Feedforward control (APC-FF) This function sends feedback of the center of gravity position of the solder for each mounting circuit from the 3D solder inspection device to the mounting machine, maximizing the self-alignment effect during reflow by aligning the mounting position with the solder center of gravity. Panasonic’s many years of know-how enables stable production of good products.

Mounter Feedback control (APC-MFB2) This measures the post-mounting displacement of the mounted components with the visual inspection equipment (AOI) and sends the feedback of the correction amount to each nozzle of the mounting machine. This function automatically corrects equipment variations and maintains accurate mounting at the correct position. The target components have expanded to include chip components and components with leads, bottom termination components and connectors, etc., making this useful for a wide range of products.

In order to support productivity, quality control, and process methods in mounting production, it is necessary to control and manage the entire line as a whole, including not only Panasonic equipment but also equipment from other manufacturers. iLNB achieves this through various communication methods with equipment from other manufacturers.

SMT production planning requires inputting 4M information—Man, Material, Machine, and Method—while considering not only production sequence but also production programs, which has long troubled many planning personnel. By inputting 4M information, MFO mixes data on the number of workers and their skills, quantities of components and jigs, equipment configuration, Dual/Single and Top/Bottom settings with order and delivery deadline information to create a production plan on your behalf that minimizes production lead time.